Following are a few example projects highlighting a diversity of engineering and legal cases we have worked on.

For over 40 years, we have assisted numerous clients solve complex problems enabling them to increase production performance, and become more cost-efficient.

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FEA Design and Analysis – Chemical Tubular Reactor to ASME Code

FEA Model of Chemical Reactor Design & Thermal, Stress and Buckling FEA Analysis to ASME Section VIII Divisions 1 and 2 We performed the FEA …

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Finite Element Analysis – ASTM SA516 Grade 70 Condensate Receiving Tanks

(ANSYS) FEA Model of Condensate Tank Finite Element Analysis on Condensate Tanks & Nozzles We performed a finite element stress analysis on condensate receiving tanks …

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Closeup of Failed Wire Rope

Failure Investigation – Wire Rope

Surface Deformation and Fractures Low Magnification SEM Image of Fractures Higher SEM Magnifcation of Fracture   We performed a failure investigation on a 6x36G IWRC …

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FEA Results - Refractory Lined Autoclave

Finite Element Analysis – 16 Ft Diameter Refractory Lined Autoclave

FEA Results of Autoclave O’Donnell Consulting performed a finite element analysis of a refractory lined autoclave, for use in the chemical industry. The composite design …

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Failure Analysis on Cracked Tube-to-Tubesheet Welds on Sulfuric Acid Plant Superheater

The startup of a plant involved transient conditions when saturated steam suddenly entered the hot tubes of a superheater – causing damage, and subsequent extensive damage to equipment further down the process line.

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Fire Investigation – Commercial Grain Dryer

O’Donnell Consulting was retained by an insurance company to perform a root cause analysis of a fire on a commercial grain dryer, used to dry …

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Stress, Vibration and Fatigue (FEA) Analysis – Bellows

(ANSYS) FEA Model – Results showing close-up view of the radial stress (X-Dir) Finite element modeling and analysis were used for stress & fatigue evaluations …

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Failed Studs on an Electric Turbine Outer Head Cover

Studs connecting the outer head cover to the stay ring of an electric-generating turbine had failed

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Failure Analysis – 2700 HP Fracking Pump

The original design incorporated a 4 inch diameter shaft, which, during testing, had failed.

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API 579-1/ASME FFS-1 Fitness for Service on a Brewery Tank

  We performed a API 579-1/ASME FFS-1 2007 Fitness-for-Service evaluation on a tank for a brewery. The tank has an 8-foot diameter cylindrical shell 13’-10” …

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FEA and Structural Assessment of Mining Bulkhead Door

FEA Model of Mine Door The structural integrity of bulkheads was a very important issue in safely operating mines for a particular client. In the …

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Forensic Investigation of a Fifth Wheel Failure

We performed a forensic investigation on a fifth-wheel failure which caused separation of a trailer from its tractor. It was determined that one of the …

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