Weld Repair of Mis-Machined Cast Turbine Blades

Turbine blades made from subject castings were in need of weld repairs caused by machining errors. When blades of specific materials are used in hydro-turbine units, they exhibit excellent erosion-corrosion resistance. Because of dimensional control issues, repairs need to be completed without a post-weld heat treatment (PWHT).

The purpose of PWHT is to minimize the risk of stress corrosion cracking in service, reduce residual stresses, and control the properties of the weldment. O’Donnell Consulting assisted in resolving repair procedures.


We perform structural analysis on components – as well as Weld Troubleshooting for clients in industries including energy, manufacturing and aerospace.

Give us a call to discuss your engineering challenges.

Related Projects

Weld Consulting on a Hydroelectric Shaft Exhibiting Flaws
Metallurgical Failure Analysis on 3rd Stage Blade of a Gas Turbine

Similar Services

Engineering Troubleshooting


Tom O’Donnell, PE
Publications – Heat Exchangers, Pressure Vessels, Welds and Other Applications, Fatigue, Elevated Temperature

(412) 835-5007

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